Greenfield vs. Brownfield: What’s Better for Your Manufacturing Facility? | News & Insights | Gray (2024)

Twenty years ago this was an easier decision — greenfield sites were more abundant and closer to town; brownfields were risky to develop and time-consuming and expensive to clean up. Now, however, the decision is not just about cost and the construction timeline, but also image. There is plenty of brand appreciation and social good developed when a company commits to a community by transforming one of its highly visible but maybe less appealing properties into a facility that becomes one of the most attractive buildings in the area.

FACT: Gray has provided engineering, architecture, and construction services on more than 1,475 manufacturing facilities.
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Greenfield Sites

Greenfield sites are undeveloped areas within or outside a city, typically on agricultural land. They are often sought after for the construction of manufacturing plants and other commercial projects because they are uncomplicated and straightforward for construction.

Advantages include:

  • Design flexibility for meeting project requirements
  • Room to expand for future growth
  • Can be leased or owned
  • Construction timelines are typically faster

Disadvantages include:

  • Infrastructure installation often required
  • Further away from the city and its services
  • Longer commutes for workers
  • May be viewed as urban sprawl and a negative environmental impact

Brownfield Sites

Brownfieldsare abandoned, underutilized or contaminated properties. Redeveloping these properties into productive projects mitigates environmental impacts, provides tax revenue and improves the social foundation of these communities. However, brownfields may take longer to develop and could involve more risk.

Advantages include:

  • Reduces sprawl and destruction of greenspace
  • Contributes to redevelopment of a city section
  • Existing, usable infrastructure may already be in place
  • Improves brand image by investing in the city and being good environmental stewards
  • Grants and other incentives help pay for clean-up and improvements

Disadvantages include:

  • Development could be complicated by discovery of toxic contaminants
  • Generally longer construction timelines
  • Older structures may not meet structural requirements and building codes
  • Higher risk of cost overruns due to unexpected developments
  • Potential space constraints may limit expansion and slow down construction

Smart-growth land-use strategies often target redevelopment of brownfield properties, with a focus on “infilling”— cleaning up and marketing run-down, abandoned brownfield properties within the city limits, often in a historic, industrial section. This improves a city’s chances of landing a new company, especially as available greenfield properties dwindle in number and move further outside the city.

“Shovel-Ready” Levels the Playing Field

Deciding on greenfield sites versus brownfield sites typically comes down to risk tolerance and what best fits your manufacturing needs. Brownfield sites are often viewed as higher risk (and therefore higher cost) because of their history. However, cities and states have become much more proactive by paying for the due diligence (and the improvements) required to make these properties “certified” or “shovel ready.” This includes planning, zoning, surveys, title work, environmental studies, soils analysis and public infrastructure engineering completed — even before the site is available for purchase. This process removes much of the risk of building on brownfields, often making them more competitive when compared to greenfield sites — especially if a company feels strongly about having a visible presence in an established area.

If you have any further questions regarding the selection of Greenfield vs. Brownfield for your next manufacturing facility, please do not hesitate to contact us.

Greenfield vs. Brownfield: What’s Better for Your Manufacturing Facility? | News & Insights | Gray (2024)

FAQs

Which is better, greenfield or brownfield? ›

Greenfield projects offer a clean slate but may require more infrastructure investment, while brownfield projects can be more sustainable but may involve remediation costs. The "better" option depends on the specific needs and constraints of each project.

What is greenfield and brownfield in manufacturing? ›

Key Takeaways. Greenfield and brownfield investments are two types of foreign direct investment. With greenfield investing, a company will build its own, brand new facilities from the ground up. Brownfield investment happens when a company purchases or leases an existing facility.

Why do developers prefer greenfield sites? ›

No Limitations to property size and design

Unlike brownfield sites that are often constricted to the site that was already there, greenfield sites are new and can be designed however the developer wants. Greenfield sites give developers more opportunities to design community-focused developments.

What are the advantages and disadvantages of greenfield sites? ›

Evaluation. It is better not to build on greenfield sites as they clean the air and keep pollution under control, which is hard as a city because it is always expanding for more housing and employment to balance out the workforce however it is also an advantage as there is more space for population growth.

What are the benefits of brownfields? ›

Bringing a Brownfield site back into use prevents 'urban sprawl' thereby reducing traffic. Brownfield redevelopment can be cheaper because vital infrastructure (drainage, electricity, roads, transport networks etc.) already exists. Using disused urban land leaves green, rural areas intact.

Why brownfield development is the best approach? ›

The Advantages of Brownfield Development. The most beneficial outcome of developing on brownfield land for the community at large is an environmental one. 'Protecting public health by cleaning up a contaminated site is one of the foremost benefits of brownfield redevelopment,' explains Fehr Graham.

What are the disadvantages of using brownfield sites? ›

Disadvantages include:
  • Development could be complicated by discovery of toxic contaminants.
  • Generally longer construction timelines.
  • Older structures may not meet structural requirements and building codes.
  • Higher risk of cost overruns due to unexpected developments.

What are the challenges of greenfield projects? ›

From an environmental perspective, one of the primary challenges associated with greenfield projects is the potential disruption to natural ecosystems. The construction of new infrastructure often requires clearing land, which can lead to deforestation and habitat destruction.

What is an example of a brown field project? ›

What is an example of a brownfield project? Abandoned oil refineries, chemical factories and heavy manufacturing units, are some examples of brownfield project sites.

Why choose greenfield? ›

Advantages of a Greenfield Investment

High level of control over business operations. High level of quality control over the manufacturing and sale of products and/or services. High control over brand image and staffing.

What companies use greenfield? ›

The bulk of IBM's investments were made in Asia-Pacific, where the company invested in 27 projects with a value of $829m, creating 7070 jobs. In Western Europe, the company invested $818m, creating 966 jobs.

What are three disadvantages of greenfield ventures? ›

An extremely high-risk investment – a greenfield investment is the riskiest form of foreign direct investment. Potentially high market entry cost (barriers to entry) Government regulations that may hamper foreign direct investments. High fixed costs involved in establishing a greenfield location.

Why is brownfield better than greenfield? ›

The Advantages of a Brownfield Project

Some of the largest advantages of Brownfield development include: Offers a place to start with a predetermined direction. Gives a chance to add improvements to existing technology solutions.

What are the pros and cons of greenfield projects? ›

Green Field Investment vs. Brown Field Investment
AspectGreenfield Investment
FlexibilityHighly flexible; operations can be customized according to needs.
CostsHigh initial costs for land, construction, and equipment.
Market EntryNew market entry, often into emerging or untapped markets.
9 more rows
Jan 7, 2024

How would a greenfield project be harmful to the environment? ›

Finally, greenfield developments may have negative environmental impacts, such as destruction of natural habitats or pollution.

What is the greenfield advantage? ›

The advantages of greenfield investments include increased investor control relative to investing in an existing local business, as well as the opportunity to form marketing partnerships and avoid intermediary costs.

What is the difference between greenfield and brownfield approach? ›

While a Greenfield approach represents a complete reengineering of your SAP ERP, a Brownfield approach is more like an upgrade. Using the Brownfield approach, you can get SAP S/4HANA up and running, and at the same time, migrate your existing SAP workflows and systems over to the newest version of SAP S/4HANA.

What is the difference between greenfield and brownfield exploration? ›

Greenfield projects are those with minimal to no previous exploration. Substantial exploration is required before the project can become development ready. Brownfield projects are those who range from advanced development stage projects with a known resource to a proven production asset.

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